Abstract:
Standardization of processes is crucial to ensure efficiency, safety, and quality in complex industrial operations, such as mining. This article focuses on the implementation and analysis of an innovative indicator, the “Índice de Exposição ao Risco de Velocidade” (IERV), or “Speed Risk Exposure Index” (SREI), in a bauxite residue transportation operation in northern Pará, Brazil. Average speed, a critical parameter, is studied in-depth, considering not only productivity but also worker safety and equipment integrity. The introduction of IERV and a data-driven proactive management approach revealed a remarkable 45% reduction in speed violations in the operational area. This study highlights not only the effectiveness of the indicator but also the importance of a proactive approach to mitigate risks, making industrial operations safer and more efficient. The vital role of technology, especially the FAST2 Mine's Mining Control system, in the successful implementation of scientific strategies to enhance efficiency and reduce operational risks is examined. This work offers valuable insights for similar operations, emphasizing the transformative potential of data management and innovation in the industry.